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Sony Repair Guide: Common Issues and Fixes

Brand Model Fault Detailed Problem Solution By
SONYKP5040
Incorrect mechanical operation, replaced arm ass'yMirror would not extend to complete open position.
SONYKP5040
Buzz in sound, adj helical filter and replaced aft with rBuzz on some cable channels. this complaint was pending sincedec. two trips were made to the customer's home. on the first trip iadjusted the helical filter which removed most of the buzz.
SONYFD30A
Poor vhf reception, ant contact plate a missingThe reception on vhf low channel was very poor.
SONYKX2501
Mechanical popping noise, tighten cabinet screwsThe customer said that the set made loud popping noises evenwhen turned off. the sounds were caused by the cabinet contractingduring temp changes. we found the screws mounting the mask to the maincabinet loose by 2-3 turns each.
SONYKX2501
Immediate shut down, replaced r1602Unit would go into shut down within 2 minutes of turn on.found r1602 open. replaced with another 24Ω resistor and performedmanual check for shut down circuit.
SONYKV2649RX
Dark picture, add cap to c546When viewing scrambled channels using the jerrold cableconvertor box, the picture is very dark with smeared reds.
SONYKV2648R
Audio noise in matrix, resistor changeWhistle in matrix audio only. the countermeasure given to meto resolve this problem worked.
SONYKV2647RX
Picture distortion, poor grounding at rca type connectorWeavy red lines from top to bottom about one inch thick onlow vhf channels. also radiating to other sets on same antenna line.
SONYKV1515
Buzz in soundBuzz in sound on showtime scrambled cable channel only. allother channels ok. verified problem, noted that several older sonychassis in same house worked ok (including kv-1710/1941r/8000).
SONYKP5040
Horiz. lines in the picture, ground loop changedThere was a drive line in the picture which was also radiatingto nearby sets. we found this interference to be caused by the horiz. barosc. in the crosshatch generator (ba board). we could find no defectivecomponents and assumed the problem to be a gro
SONYFD20A
No raster, replaced crtThis tube had a shorted anode causing no raster. the hv waslow.
SONYKX2501
Shut off, replaced ic651Set shuts off just after turn on. found 140v b+ line goingup to 250v.
SONYKV3000R
DeadDead. found 150vdc fuse on the f board open. second problemis both doors were slipping on the track. repositioned door motor. thisis the second unit i have found that the nuts that hold the motors wereloose. upon closing door would reverse and open.
SONYKV2649R
Intermittent fade out, cleaned crt pinsPicture would fade out to a dark raster, very intermittent.all voltages checked ok.
SONYKV2647RX
Black lines on the screen, replaced vhf tunerTwo black lines on left side of screen.
SONYKV2647RX
No reception on cable, replaced c208Set would not receive channel 2 on cable. all other channelsok. trimming of aft coil on the board (t203) did not help.
SONYKV2647RX
Uneven shading and jail bars, shorted l204Uneven shading darker left to right, and jail bars. jailbars show up on dark screen. shading shows up also on dark picture.
SONYKV2647R
Green raster with retrace lines, replace ic-501Green raster and retrace.
SONYKV1954R
Looks like crt failed, shorted c530 and open r538This set appeared as though the tube was weak. c530 wasshorted and r538 was open.
SONYKV1953RX
No functions, replace q2002No ch. display light. no audio. no front panel controls.ic2001 (cx7931a) on m brd was receiving the info. on pins 3/4 from ic001on the mu brd. however, output back to pin 5 of ic2001 was not occurring.pin 12 of ic2001 was reading 6.4v instead of 12v.