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Sony Repair Guide: Common Issues and Fixes

Brand Model Fault Detailed Problem Solution By
SONYCDP101
Would not read tocWould not read toc. i could hear something rattling insideunit when i took it out of the box. i found one screw inside that shouldhave been in the sled motor bracket. after correcting this, it still didnot read disc. output of ic403 (eye pattern) was
SONYCDP101
Stuck objective lens/coil assemblyThe disc would eject before the toc could be read. focusdc drive out of ic204 (tp 10) was correct, but the objective lens in thetop was not moving.
SONYXR77
Defective ry301The left channel would intermittently cut out on am/fmfunctions during first 5-10 minutes. this at first appeared to be causedby a defective semiconductor. further examination revealed relay 301 tobe the cause. heating and cooling the relay confirmed
SONYXR77
Defective q105The left channel fluctuated between distorted low output andno output. we found q105 (muting transistor) leaky.
SONYXR70
Error in manualTerminal marking for q303 as shown on pc board incorrect(emitter and base leads reversed.) the picture on page 6 of the servicemanual (supplement #1) is correct but it does not match the silk screenon the pc board.
SONYWMD6
Pinch roller support needed bendingC-90 tape (tdk) would not run properly through capstan andpinch roller. problem existed only on tdk 90 minute tapes. hi freq.would drop out-left channel would decrease in volume. tape wrinkleevident at capstan. pinch roller and capstan replacement do
SONYTCK777
Poor chassis ground connectionLow level hum in output.
SONYTCK55
Defective relayRight channel meter erratically pegs accompanied by loud hum.
SONYTCK44
Q310 shortedThis unit had a squeal in the left channel, about 5 khz, itfirst appeared to be a ground problem but closer examination revealedg106/q206 muting transistors to be partially turned on.
SONYTCFX500R
Bent tab on head chassisHead deck would cycle up and down about 3 times after fwd button was pushed, then there would be a graunchy noise and deck would go into ff.
SONYTCFX33
Tape transport too noisyAfter using above 3 units for 6 months, customers complainedthat the tape transport is far too noisy to enjoy their units. noiseseems to be coming from the plastic gear mechanism. applying some greaseto gears seems to help but not enough to satisfy cus
SONYTCFX33
No functionsNo functions. checked and found supply reel table would notbudge. disassembled tape transport, cleaned and lubricated reel tablespindle (no part number in s/m).
SONYTCFX7
Part number not in manualUnit would operate 3 seconds then stop. pl802 was found tobe open. the service manual does not list a part number for the lamp.research thru kansas city located the part number to be 1-518-343-81.
SONYTCFX4
Capstan and bearing not matchedThis unit exhibited excessive wow/flutter at the beginning ofthe tape only. we found that the capstan and pinch roller were not matedcorrectly. changing flywheel and capstan bearing improved the situation.however we found it necessary to put a shim und
SONYTAP7F
Defective ic101/102This unit was locked in the tape position.
SONYTAF6B
Defective attenuator assemblyThis unit had intermittent noise (popping) in the left channelonly with signal applied. we found the attenuator assy (volume control)making poor connection. this was an odd problem because it did not appearto be a problem with the control assy. it onl
SONYTAF55
All lamps open if one opensAll lamps are open. apparently when one of the lamps failsthe others also go when a peak is received.
SONYSTRV45
Poor groundingA lot of these units were coming in for intermittent shut-down. a very common cause was poor grounding (see diagram). the bestway of checking this was to use a digital meter on the 2v range. if thereis a problem the meter usually head 0.62v or more.
SONYPSX70
Open transistorWhen unit starts cueing works. after that, the manualcueing does not work. there was a pulse at the base of q133 andcollector of q134 after that there were no pulses.
SONYPSFL1
Worn gearsWhen the drawer was opened or closed, erratic and noisyoperation was noted.