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SONY Repair Guide: Common Issues and Fixes

Brand Model Fault Detailed Problem Solution By
SONYSTRV25
Error on pcb silk screenQ605/655/606/656/607/657/608/658/609/659/610/660/612/613/614/615/616 are all marked wrong on pc board.
SONYSTJ60
Defective nor gateNormal output levels on pins 1 and 7 of ic302 (audio ampoutput) relay will not turn on - no output. q404 was 15.5v potentialshould be near 0v when relay activates. voltages on ic401 pins 8, 9, and10 was all 0v nor gate defective.
SONYM203
Defective c122Newly made recording had low playback volume. led indicatedexcellent sensitivity during recording but playback was low. previouslyrecorded tapes were ok.
SONYICFC11W
Defective q11Brightness control does not work. voltage stays the same on2 leads of the brightness control. base voltage of q11 too high.
SONYTCM600
On replacing switchR/pb switch actuates comes off of lever actuated by recordlever that is supposed to change switch from play to record. rivets thatattach arm to lever are apparently not long enough or not secured well.
SONYTCM121
Lock plate shaft needed lubricationAuto stop was working intermittently.
SONYTCM111
Clutch spring causes noiseThe mechanical vibrations of the creaking forward clutchwould be picked up by the build-in microphone when recording. the creak -creak - creak sound would be amplified and cause the audio agc to dropdown. the playback would be of the creak - creak - cr
SONYTC630
Substitution for playback head will not fitOriginal part is substituted to pp102-2902e. it will not mountin machine with supplied hardware. -hq comments: part number now correctly subs to 8-829-129-20(pp102-2902)and applies to serial numbers 124,701 and higher. for serial numbers below124,701, u
SONYTC165
Phase capacitor must be changedInstalled new motor in the machine and after 15 minutes itoverheats. there are 3 units with the same problem. -hq comments: this unit normally operates at 108 degrees f whenreplacing original motor with replacement 8-832-414-11 (ic414s) change thevalue
SONYTCK75
Tension incorrectThe first section of tape (5-15 minutes) is being wrinkled orcreased. after a certain amount of tape has wound on to the take-up reelof the cassette the problem is eliminated. the wrinkling (transverse)causes drop-out of signal and also loss of high fr
SONYTCK35
Rough spot on fr limiterIn fwd or rew, when unit gets to end of tape, r1008 will gethot and twice r1008 opened for customer. found flywheel to be almoststopping drawing around 180ma.
SONYTCK6
Lock plate bindingEject, f/f and rewind defective, while stop, fwd, record andpause work normally.
SONYTCK2A
Defective d306Unit came into fsc with complaint of no record or playback,erase ok both channels bad. power supply check showed correct b+ voltagesfor amplifier circuits. muting transistors q103, 203 were not turningoff. q303 (muting driver) q103, q203 all ok. foun
SONYTCK1A
Replacement trans don't workQ101 and q102 (q201 and q202) are both 2sc900e transistors.these were ordered and 2sc1362 were shipped as subs. they do not worknone of the subs listed work. in the parts list of the manual a 2sc1362(8-729-665-45) is listed. -hq comments: the beta ran
SONYTCK1A
Incorrect p/nListed motor on page 24 of instruction manual shows incorrectpart number.
SONYTCK1A
Crack in pcbSeveral units had no indication of record led in record mode.this is not due to defective record led. the problem is caused by a breakin plating, on the record led circuit board.
SONYTCK1A
Same p/n for different numbersThe p/n for the record button is the same as rew/ff/play. itshould have a diferent number, as the original has a red mark on thebutton and the play/ff/rew do not. -hq comments: this information can be found in the july 1979 technicaldigest on page 4.
SONYTAN88
Defective components on power supply boardComplaint was intermittent noise in left channel. speakerrelay would not stay on. found l-ch waveform at tp1 at b-level, r-chwaveform erratic.
SONYTAN88
Broken pcb tracesR-ch won't work.
SONYTAN8550
Missing connectionDc balance circuit in class a amp board does not function.due to missing plating in ground line circuit. this in turn supplies dcvoltage on 0 volt line which in turn causes vfet failure. also i feelthat if the value of rt701 22 kΩ dc bias adjustment