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Sony Repair Guide: Common Issues and Fixes

Brand Model Fault Detailed Problem Solution By
SONYCFSF11
Cracked gearCracked gear.
SONYCDP701ES
Removal of shorting clipEven though new opb was installed, unit did not operate.
SONYCDP701ES
Chucking motor switch not engagedThe unit rejected the disc intermittently. opened the unitand found the chucking operation was not done, when we closed the disctable.
SONYXR25
Replacement part is too smallPer hq's comments for my fpr, i ordered the sub. spring(p/n 3-317-637-01). but it is too small as a sub for the original(p/n 4-303-774-xx). -hq comments: 3-434-137-02 is a correct number. kcp does not have instock presently. we will issue a t/n soon.
SONYXR15
Poor contact at connectorIntermittent audio (fm only). this was present w/radio andtape modes. i have seen two xr-15s with this problem.
SONYWMD6
Dirty switch contactsWe have been seeing guite a few units with low voltage onplayback. the problem is caused by dirty contacts on s902/playback mute.a little emery paper and a drop of lubricant (tv tuner type) resolvedthe problem.
SONYWM7
Switches not in placeCp801 latches up. grounding emitter of q303 resets system,when condition appears. -hq comments: after a command such as rew is activated, feedback tothe cp801 control circuit on the flex board must return or the cp801latches up. the feedback for the c
SONYTCK60
Loose bushingsDistortion on p/b with 3kc ws-48b. speed ok but sounds likean electronic oscillation problem.
SONYTCK60
Bushing post cap wears offA varying drag on the supply reel causes wow and flutter.
SONYTCFX500
Worn capstan bearingThe customer complained of an intermittent pop in bothchannels when playing the tape in the reverse direction. we found thecapstan bearing (reverse direction) to be providing a poor ground.
SONYTCFX45
Worn thrust retainerThis unit skewed tdk sa and maxell udx tapes at the verybeginning. we found that there was too much play in the capstan. thiswas caused by the plastic thrust retainer becoming slightly distorted.
SONYTAP7F
Replacement xsistor leads too shortNational parts center is substituting 2sa1141 for 2sa1097and 2sc2681 for 2sc2571. the substitute transistors have leads that aretoo short.
SONYSTA7B
Poor solder connectionsIntermittent display and stations drifting.
SONYSPP11
Malfunctioning ic4When turning s2 to talk position on the hand unit, pin 8 ofic2 in the base unit goes low. to engage the phone line relay ry throughrelay driver q13. the relay did not click.
SONYSPP11
Leaky diodeEven when there was an incoming signal from tell line jack tophoto coupler, the call tone did not ring.
SONYPSFL1
Intermittent s6The unit intermittently would not shut off after the drawerwas fully open. this resulted in the gears grinding. we found s6 to beintermittent. we have also observed that whenever we encounter thiskind of problem that it is necessary to check the mesh
SONYCFS88S
Burnt switchUnit has no power or appears to be running on very low supplyvoltage. type of supply (ac, dc internal, or dc external) irrelevant tosymptom. s903 (power switch) has developed high resistance due to contactburning.
SONYCDP200
Poor contact between clutch and the discUnit skips. music comes and goes. noted that tracking errorand sled waveforms would go crazy when problem occurred. tracking errorwould alternate between traverse signal and servo loop signal. we foundthat the disc would wobble just before the proble
SONYWMF10
Worn take-up reelTake-up reel drags - causes motor current to exceed 1/2 ampin rwd, and w&f to occasionally rise over 0.25% in fwd.
SONYWMF5
Open cap on osc circuitNo fm - subbed out osc with generator to verify the fm oscwas dead.