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Sony Repair Guide: Common Issues and Fixes

Brand Model Fault Detailed Problem Solution By
SONYKV1207
No picture, see sb0200rFound d064 leaky, this was replaced and 15 days later unitcame back and this time d063 was found to be leaky. ten days later unitcame back with d063 leaky again. each time the diode is replaced.
SONYKV1206
Looses memory, replaced d514This receiver had no memory. stations could be programmed,but would be lost as soon as channel was changed. inspection revealed thatic034/pin 7 was positive, -24v was missing. scope showed horiz. pulse on-24v line. further checking quickly revealed d51
SONYKV1200U
Intermittent color distortion, replaced c342Highly intermittent color-wrong colors-complete loss of color.drastic hue changes would occur faces would be all blue or all green.red would drop out completely, then chroma would degenerate into narrowrainbow lines, eventually resulting in absolute loss
SONYKP5040
Parts availabilityPlease investigate if the drive cords for the electromotivearms may be available as a separate part for replacement instead ofreplacing the complete arm assy which is so expensive. refer to page 29of service manual. -hq comments: the pipe side end of d
SONYFD210
Shifted picture, replaced yokePicture shifted up and slightly to the left.
SONYXR77
Replacement of q801The sound cuts off with a high level bass signal.
SONYXO7
New ic usedThe above unit uses upd1703c517 p/n 8-759-100-18. thispart is listed on page 35 of the preliminary service manual. the lasts/m printed list this ic on page 96 as upd1703c522 p/n 8-759-100-59.do they have the same program? if not please inform kc to st
SONYWMD6
Defective fe coilNo control of speed, it is too fast on two stock units.
SONYWM10
Careful reassembly requiredThe spring was out of the grove on the auto shut offmechanism. after placing spring in grove and reassembling unit, it wouldnot shut off at end of tape.
SONYWM10
Shorted c805No power. a short across battery terminals occur whencapacitor (c805) is bent down on the pc board or when the leads arepushed into the body.
SONYWM10
Screw becomes looseScrew on control plate block assy comes loose, touchingbottom side of flywheel.
SONYWM10
Gear needs bendingThis unit had no take-up. gear #364 was not low enough toengage gear #368.
SONYWM7
Missing part numberThe part number for the key switch board is not listed in the s/m.
SONYWM7
Replacement part needs modificationMembrane circuit board requires modifying from form in whichit is received for proper installation and working in machine (cutting ofmembrane). -hq comments: the circular foil path in the upper most right corner ofmembrane needs to be cut.
SONYTCK777
Defective r/p headWith music, poor low freq. response with audio sweep gen.,beat freq. from low end of response up to about 2khz only if sweep washigher than 12khz on the high end.
SONYTCFX44
Defective c505With the cassette door open and power applied, this deckwould go into play mode, although the play led was not lighted.
SONYTCFX30
Belt slippingThe customer complained that he intermittently could notopen the cassette door. this was due to the head assembly not completelydisengaging. we found that the belt would occasionally slip on thecapstan during the disengagement process. the belt appear
SONYTCFX25
Improper operation with tapeWhen using basf professional ii, c-90 cassettes, the tapewould skew upwards just past the leader splice, ruining the tape. thecustomer claimed all other brands worked fine, including the newlydesigned basf professional ii.
SONYSTRVX750
Ic301 needed resetOriginal complaint was that switched ac outlet on rear panel could not be turned off.
SONYSTRVX550
Ground loop problemIntermittently set would shut off all displays, or would losepreset stations, or sound would be muted until any one button was touched. -hq comments: ground loops can be difficult to isolate. we would haveprobably done the same using braid wire (solder