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Repair Guide: Common Issues and Fixes

Brand Model Fault Detailed Problem Solution By
SONYTCK81
Back tension torque adjustmentBack tension and tape path was incorrect. complaint of tape wrinkle on maxell tape.
SONYICK81
Steel ball out of proper locationTape jammed. found head deck wouldn't retract properly.
SONYTCK65
Defective ic802After operating approx. 1.5 to 3 hrs, the transport willstop - rewind - stop. the led display will then indicate 1 and none ofthe function switches have any effect. this is with rms off, with rms on- cannot be programmed. found pins 12, 13, 15, 16 of
SONYTCK5
Missing bushingBoth of these units came in with excessive wow and flutter.what causes this is the absence of a bushing which holds motor switchlever in place. without this bushing motor lever is allowed to movefreely and ends up meshing with the teeth on supply gear c
SONYSTRV55
Leaky c412Am and fm very slow to lock on station - then drifts offagain. tantalum capacitor c412 in lpf was leaky.
SONYSTRV45
Defective c412Tuning incorrect - am station at 920 khz, tuned in at1600 khz. no local on 1600 khz. fm tuning out of band and picking upmicroprocessor rfi.
SONYSTRV35
Outputs open under loadThe output transistors in these receivers were intermittentlyopening under load. all these were used with 4Ω speakers.re: jr0803 str-v35 listed did not have a979 failure.
SONYSTRV25
Modification for reliability2sa979 transistor (q605/655) fails. -hq comments: see upcoming s/b: 100Ω emitter resistor gets replacedby 150Ω (also in technical newsletter #8110).
SONYSTRV25
Error on pcb silk screenQ605/655/606/656/607/657/608/658/609/659/610/660/612/613/614/615/616 are all marked wrong on pc board.
SONYSTJ60
Defective nor gateNormal output levels on pins 1 and 7 of ic302 (audio ampoutput) relay will not turn on - no output. q404 was 15.5v potentialshould be near 0v when relay activates. voltages on ic401 pins 8, 9, and10 was all 0v nor gate defective.
SONYM203
Defective c122Newly made recording had low playback volume. led indicatedexcellent sensitivity during recording but playback was low. previouslyrecorded tapes were ok.
SONYICFC11W
Defective q11Brightness control does not work. voltage stays the same on2 leads of the brightness control. base voltage of q11 too high.
SONYTCM600
On replacing switchR/pb switch actuates comes off of lever actuated by recordlever that is supposed to change switch from play to record. rivets thatattach arm to lever are apparently not long enough or not secured well.
SONYTCM121
Lock plate shaft needed lubricationAuto stop was working intermittently.
SONYTCM111
Clutch spring causes noiseThe mechanical vibrations of the creaking forward clutchwould be picked up by the build-in microphone when recording. the creak -creak - creak sound would be amplified and cause the audio agc to dropdown. the playback would be of the creak - creak - cr
SONYTC630
Substitution for playback head will not fitOriginal part is substituted to pp102-2902e. it will not mountin machine with supplied hardware. -hq comments: part number now correctly subs to 8-829-129-20(pp102-2902)and applies to serial numbers 124,701 and higher. for serial numbers below124,701, u
SONYTC165
Phase capacitor must be changedInstalled new motor in the machine and after 15 minutes itoverheats. there are 3 units with the same problem. -hq comments: this unit normally operates at 108 degrees f whenreplacing original motor with replacement 8-832-414-11 (ic414s) change thevalue
SONYTCK75
Tension incorrectThe first section of tape (5-15 minutes) is being wrinkled orcreased. after a certain amount of tape has wound on to the take-up reelof the cassette the problem is eliminated. the wrinkling (transverse)causes drop-out of signal and also loss of high fr
SONYTCK35
Rough spot on fr limiterIn fwd or rew, when unit gets to end of tape, r1008 will gethot and twice r1008 opened for customer. found flywheel to be almoststopping drawing around 180ma.
SONYTCK6
Lock plate bindingEject, f/f and rewind defective, while stop, fwd, record andpause work normally.